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Home » Easy Casseroles » Baked Rigatoni and Sausage

Baked Rigatoni and Sausage

Published: Apr 1, 2025 · Modified: May 13, 2025 by Ryan Allen · This post may contain affiliate links · 1 Comment

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Our Baked Rigatoni and Sausage recipe is rich and hearty. With layers of creamy cheese and homemade meat sauce, this Italian casserole dish rivals lasagna, making it both company-worthy and a family favorite. 

Baked rigatoni in a blue baking dish with a wooden spoon in it.
Jump to:
  • Why You'll Love This Recipe
  • Ingredients
  • Variations
  • How to Make Baked Rigatoni and Sausage
  • Expert Tips
  • Storage Directions 
  • Serving Suggestions
  • Recipe FAQs
  • More Delicious Italian Dishes
  • Baked Rigatoni and Sausage

Craving something homemade? This sausage rigatoni recipe serves up delicious cheeses melted to bubbly perfection, a savory meat sauce with leafy green spinach layered with rigatoni. It only tastes like you spent all day making it.

The easy preparation gives you a chance to enjoy being in the kitchen, visiting with your family, or delighting in some quiet, instead of rushing to get dinner on the table. 

If you love a good casserole, you're going to want to add this chicken pot pie casserole, sausage green beans and potatoes, and hobo casserole recipe to your dinner menu. 

Why You'll Love This Recipe

  • Hearty and Filling: The combination of rich cheeses and hearty meat sauce with perfectly baked pasta leaves everyone happy and full. 
  • Homemade Goodness: When you're tired of drive-thru dinners or fast meals, this homemade sausage rigatoni bake invites you to linger at the dinner table and savor every bite. 
  • Sharpen Your Cooking Skills: The components of this rigatoni bake with sausage allow you to enhance or practice your cooking skills from boiling pasta, chopping and sauteing vegetables, browning meat, and baking. So, grab a drink, put on an apron, and have fun! 
Ingredients to make baked rigatoni and sausage on a stone countertop.

Ingredients

  • Rigatoni Pasta: This pasta is made of short, wide fluted tubes that allows the yummy meat sauce to fill in the noodle and show up in every bite. Any short pasta, like penne or ziti will also work in this recipe. 
  • Olive Oil: You'll use this oil to saute the onions and brown the sausage. Extra virgin olive oil is often used to saute because of its heat stability and distinct flavor.
  • Yellow Onion: The yellow onion is a versatile cooking onion. Its pungent flavor mellows and grows sweeter when it's cooked. 
  • Italian Sausage: Look for ground Italian sausage. You can choose between mild, sweet, or spicy. 
  • Butter: It gives the sauce a creamy texture and a rich flavor. You can substitute margarine or ghee if preferred. 
  • Garlic: No Italian dish is complete without garlic. It lends a sweet, buttery flavor to the meat sauce. 
  • Heavy Cream: Heavy cream has a high-fat content that makes a rich, creamy sauce. Heavy cream and heavy whipping cream are interchangeable in recipes. 
  • Parmesan Cheese: This aged cheese adds a nutty, umami flavor. Go for a block and shred it yourself for a super fresh taste. You can substitute pecorino romano for the parmesan.
  • Marinara Sauce and Diced Tomatoes: A jar of marinara and canned diced tomatoes create the thick, hearty tomato base.
  • Fresh Spinach: Using spinach adds a nice green color to this dish and provides some healthy nutrients. 
  • Mozzarella Cheese: This mild, soft cheese melts into a creamy texture, giving the casserole a slightly tangy flavor. Provolone, cottage cheese, or ricotta can fill in for mozzarella. 

See the recipe card below for exact ingredient amounts, nutritional information, and detailed instructions.

Variations

  • Meat Options: Feel free to use ground beef or ground turkey instead of sausage. You could even mix in some pepperoni. 
  • Use Different Greens: Spinach can easily be replaced with Swiss chard which has a similar flavor. For a spicier, peppery flavor, try arugula in place of the spinach.  
  • Add Some Spice: Saute some red pepper flakes with the garlic or sprinkle some on top of the casserole as a finishing season.

How to Make Baked Rigatoni and Sausage

To get started, preheat the oven to 375° F and grease a 9x13 cooking dish with oil, butter, or cooking spray. Set the pan aside. 

Cooked rigatoni pasta in a large pot.
  1. Step 1: Boil the Pasta. Cook the pasta in a large pot of salted water. Remove it from the boiling water just before it is al dente. 
Cooked sausage, carrots, and onions in a skillet.
  1. Step 2: Cook the Sausage, Onions, and carrots. Sauté the diced onions and carrots in a large pan with olive oil until they're translucent, about 2 - 3 minutes. Add in the sausage and stir it until it's browned. Remove the sausage and onions from the pan. 
Butter and heavy cream whisked together in a skillet.
  1. Step 3: Start the Sauce. Saute the garlic in butter for about 30 seconds. Whisk in the heavy cream. Season it with the black pepper. Continue slowly whisking the cream mixture until all the ingredients are combined. 
Parmesan cheese melted in to butter an heavy cream to make alfredo sauce.
  1. Step 4: Add in the Cheese. Once the sauce starts to bubble, slowly stir in the parmesan cheese until the sauce is smooth. 
Marinara, tomatoes, sausage, and spinach added into the marinara sauce.
  1. Step 5: Complete the Sauce. To the cheese sauce, add the marinara sauce, tomatoes, browned sausage, sauteed onions and fresh spinach. Stir the ingredients together, cooking the sauce until the spinach is wilted. 
Rigatoni and sausage added to a baking dish with cheese on top.
  1. Step 6: Assemble the Casserole. Pour the sauce into the pasta and stir until the pasta is coated. Pour half of the coated pasta into the greased casserole dish. Sprinkle with a cup of the mozzarella cheese. Add the other half of the pasta. Then, top it off with the rest of the mozzarella cheese. 
Baked rigatoni and sausage that has just been taken out of the oven.
  1. Step 7: Bake the Casserole. Cover the Italian sausage rigatoni with foil and bake it for 25 minutes. Remove the foil and allow the casserole to bake for another 15 minutes. Take it out of the oven and let it cool. 

Hint: Sauce Secrets

It can be tempting to rush to the next step when making this sauce, especially when you're sauteing vegetables or browning meat. But, give each step its due time for a big flavor payoff. 

A wooden spoon with a scoop of baked rigatoni and sausage.

Expert Tips

  • Saute Garlic: The garlic will become fragrant as you saute, letting you know it's done. Keep your eye on it, as it cooks quickly. Burnt garlic takes on a bitter flavor. 
  • Let it Cool: It's so tempting to dive right in once the casserole comes out of the oven. But letting pasta casseroles cool allows everything to set, making it easier to serve. 
  • Avoid Overcooking: Shave about 2 minutes of the packaged directions for al dente. This keeps the pasta from overcooking once it's in the oven. 
  • Add Flavor: Add salt to the pot of water before adding the pasta. This gives the pasta just a little bit of flavor. 

Storage Directions 

  • Storing: Cover any leftover rigatoni and sausage in cling wrap or in an airtight container. It will keep in the refrigerator for 3 to 4 days. 
  • Reheating: Reheat individual servings in the microwave in 1 minute intervals until it is heated through. 
  • Make Ahead: You can make and assemble the casserole up to 3 days in advance. Just cover it with cling wrap or foil and be sure to add an extra 5 to 10 minutes to the cooking time. You can freeze the pre-assembled baked rigatoni with sausage for up to 3 months. 
Baked rigatoni and sausage on a plate and in a baking dish.

Serving Suggestions

There's something so comforting and familiar about a go-to dish on special occasions. This sausage rigatoni recipe would be perfect for Christmas Eve. Make it the signature dish you make for new mom and sick neighbors, or add it to the rotation for Sunday supper. 

Since baked rigatoni with Italian sausage is already so rich and decadent, we suggest serving it with lighter sides like vegetables or salad. 

  • Balance it with the lightness of strawberry pecan salad or creamy cucumber salad, and a green vegetable like bacon wrapped asparagus or roasted Brussels sprouts. 
  • Make this dutch oven bread or easy breadsticks to round out the meal. 
  • End your meal on a sweet note with a serving of homemade vanilla ice cream or cream puffs for dessert. 

Recipe FAQs

What is the difference between baked ziti and baked rigatoni?

The difference is in the noodle itself. Ziti is a longer, smoother tube pasta, while Rigatoni is a shorter, ribbed tube.

Should Italian sausage be cooked before adding to the sauce?

Yes, it's recommended. Browning the sausage adds flavor to the sauce and prevents the dish from becoming too greasy.

A wooden spoon in baked rigatoni ready to be served.

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Baked rigatoni and sausage in a blue baking dish with a wooden spoon in it.

Baked Rigatoni and Sausage

Author: Ryan Allen
Move over lasagna! Baked rigatoni and sausage is made of  layers of melted cheese, homemade meat sauce and pasta. Everyone will love this yummy casserole.
5 from 1 vote
Print Recipe Pin Recipe
Prep Time 10 minutes mins
Cook Time 45 minutes mins
Total Time 55 minutes mins
Course Main Course
Cuisine American, Italian
Servings 8
Calories 763 kcal

Equipment

  • Baking Dishes

Ingredients
  

  • 1 pound rigatoni pasta
  • 1 tablespoon olive oil
  • 1 cup yellow onion diced
  • 1 carrot diced
  • 1 pound Italian sausage
  • ¼ cup butter
  • 2 teaspoons garlic minced
  • ½ teaspoon ground black pepper
  • 1 cup heavy cream
  • 1 cup parmesan cheese
  • 28 ounces marinara sauce
  • 15 ounce diced tomatoes drained
  • 2 cups fresh spinach
  • 2½ cups mozzarella cheese shredded

Instructions
 

  • Preheat oven to 375℉ and prepare a 9x13 baking dish by spraying it with a non-stick cooking spray. Then set aside.
  • In a large pot, cook pasta just before it is al dente according to the directions on the package. Then drain and set aside.
  • Heat olive oil in a large skillet over medium-high heat. Add onions and carrots, cook 2-3 minutes. Add sausage and break up with a spatula. Cook until browned and no longer pink. Drain grease, then remove sausage and onions.
  • Lower heat to medium and melt butter. Add garlic and sauté for 30 seconds, slowly start to whisk in heavy cream and black pepper. Whisk continuously until the sauce is well combined.
  • When the sauce starts to bubble, slowly whisk in the parmesan cheese. Whisk continuously until the sauce is smooth.
  • Add marinara sauce, diced tomatoes, cooked sausage, and spinach to alfredo sauce. Mix until well combines. Cook until spinach wilts, stirring occasionally.
  • Add the sauce to the pasta and toss to coat. Then, add half of the sauce and pasta mixture to the prepared baking dish. Top with 1 cup of mozzarella cheese. Add the remaining pasta and sauce, then top with remaining cheese.
  • Cover with aluminum foil and bake for 25 minutes. Remove the foil and continue to bake for 15 minutes.
  • Let rest for 10 minutes before serving and enjoy!

Notes

  • Cook the pasta about 2 minutes shorter than the package directions for al dente.
  • Allow extra baking time if you make the casserole ahead of time and refrigerate it. 
  • Let the dish rest a bit before serving.

Nutrition

Calories: 763kcalCarbohydrates: 52gProtein: 30gFat: 48gSaturated Fat: 24gPolyunsaturated Fat: 4gMonounsaturated Fat: 17gTrans Fat: 0.2gCholesterol: 128mgSodium: 1368mgPotassium: 708mgFiber: 4gSugar: 7gVitamin A: 2083IUVitamin C: 12mgCalcium: 396mgIron: 3mg

*All nutrition information provided is automatically calculated and is an estimate and will vary based on ingredients, brands, and changes in cooking methods listed in the recipe. If you need exact numbers on your ingredients, I would recommend calculating them with your prefered nutrition calculator.

Keyword Baked Rigattoni and Sausage
Tried this recipe?Let us know how it was!

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Comments

    5 from 1 vote

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    Recipe Rating





  1. Ryan Allen

    April 01, 2025 at 9:01 am

    5 stars
    The sauce is my favorite part of the rigatoni casserole. It is a creamy sauce that is so good.

    Reply

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